VHPS Offshore & Marine Platform Distillation & Solvent Recovery

Compact separation solutions engineered for the marine environment. Motion-insensitive, space-saving, and fully compliant with IMO MARPOL regulations.

  • 0%

    Methanol Purity

  • < 0 ppm

    Solvent Loss

  • 0 %

    Energy Reduction

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Offshore & Marine Challenges You’re Facing

Offshore operations cannot afford downtime or non-compliance. Traditional gravity-based separation towers struggle in this demanding environment.

Extreme Space & Weight Limits

Tall, heavy columns and multi-effect evaporators are difficult to place on congested decks and FPSOs.
Impact: Inability to retrofit new treatment systems (like scrubbers) on existing vessels.

High Energy, Limited Utilities

Low-pressure steam and power are expensive offshore, and fuel gas must be minimized.
Impact: Traditional distillation makes recovery units an OPEX burden instead of a saving.

Motion, Vibration & Reliability

Platform motion, hull flex and vibration disturb liquid distribution and tray performance.
Impact: Conventional towers suffer maldistribution, poor separation and frequent adjustments.

Slop Oil, Tank Bottoms & Off-Spec Fuels

Slop oil, tank bottoms and contaminated fuels contain recoverable hydrocarbons and solvents.
Impact: Sending everything to flare or disposal wastes value and adds emissions.

MEG/Methanol & Chemical Losses

Hydrate control solvents (MEG, methanol) and treatment chemicals are lost in produced water and side streams.
Impact: Chemical costs rise and offshore logistics become more complex.

Tight Environmental & Emission Limits

Produced water, bilge water and VOC emissions from loading/offloading face strict offshore rules.
Impact: Non-compliance risks shutdowns, fines and reputational damage.

The Cost of Inefficient Processing

IMO Fines & Detention

Non-compliant discharge risks global port access.

Zero Deck Space

Bulky equipment limits cargo or production capacity.

Process Upset

Sea motion renders gravity towers ineffective.

The VHPS Advantage: Hypergravity + Heat Pump

A revolutionary "Five-in-One" synergy of High Gravity (HiGee), Energy Looping, and Intelligent Control.
  • Motion-Insensitive Operation

    The high centrifugal force (>100g) completely dominates natural gravity, meaning the system’s efficiency is unaffected by ship roll, pitch, or heave.

    Stable performance even in rough sea states.

  • Ultra-Compact Footprint

    Replaces tall towers with a squat, horizontal skid layout. Fits easily between decks or in containerized modules.

    Reduces installation space by 50-80%.

  • Intense Demulsification

    High shear forces effectively break stubborn oil-water emulsions that traditional coalescers cannot handle.

    Achieves < 5 ppm oil content for safe bilge discharge.

Technical Specifications

Capacity Range
0.3 – 3 t/h per
Product Purity
up to ≥98–99.5%
Solvent Recovery Rate
typically ≥95–99%
Temperature Range
typically 40–160°C
Operating Pressure
typically 50–500 mbar
Typical Services
MEG/methanol regeneration, slop-oil & condensate conditioning, produced-water and fuel/solvent treatment offshore.
Typical Solvents
MEG, methanol, condensate, diesel/marine fuel, light hydrocarbons, slop oil, produced water with dissolved hydrocarbons, bilge / machinery-space liquids

Performance Comparison

Get Technical Datasheet

Proven Lithium Battery & Materials Applications

From cathode coating to electrolyte filling, we provide total solvent management.

  • Large stainless steel process tank with conical bottom and connected piping inside a modern industrial production facility

    MEG / Methanol Regeneration

    Hypergravity regeneration of MEG and methanol from produced water and hydrate-control loops, reducing chemical make-up and logistics.

    Industries:

    • MEG

    • Methanol

    • Hydrate Control

    0.3–3 t/h

    Capacity

    30–50%

    Energy Savings

    ≥95–99%

    Recovery
  • Complex stainless steel process system with tanks, pumps, valves and piping inside a bright, clean industrial production workshop

    Slop Oil & Tank Bottom Recovery

    Recovery of hydrocarbons and solvents from slop oil, drain tanks and cargo tank bottoms for reuse or sale.

    Industries:

    • Slop Oil

    • Tank Bottoms

    • Value Recovery

    ≥ 90%

    Recovery

    Compact

    Skid

    50–80%

    Waste Volume Reduce
  • Close-up of stainless steel filtration vessels and process tank with sanitary piping and valves inside a modern industrial production facility

    Produced Water Stripping

    Stripping dissolved hydrocarbons and light solvents from produced water prior to overboard discharge or reinjection.

    Industries:

    • Produced Water

    • Stripping

    • Compliance

    Hydrocarbons

    Compliance

    50–80%

    VOC Reduction

    0.5–3 t/h

    Capacity
  • Stainless steel pressure vessels, tank, piping and control instruments inside a modern industrial processing plant

    Condensate & Light Ends Conditioning

    Stabilization and conditioning of condensate and light fractions on platforms and FPSOs before export or fuel use.

    Industries:

    • Condensate

    • Stabilization

    • Fuel Quality

    RVP / Spec

    On-Spec

    0.3–2 t/h

    Capacity

    ≥98%

    Hydrocarbon Recovery
  • Stainless steel reactor vessels, tanks, pumps and piping inside a modern chemical processing workshop with structural platforms and large windows

    Fuel & Solvent Conditioning

    Drying and cleaning marine fuels and solvents used for power generation, cleaning and maintenance on offshore assets.

    Industries:

    • Drying

    • Reliability

    • Fuel Conditioning

    Water / Solids

    Reduced

    Side-Stream

    Retrofit

    Improved

    Engine Reliability
  • Multiple stainless steel reactor vessels with blue agitator motors mounted on an elevated platform with stairs and piping inside a modern industrial processing workshop

    FPSO Waste & Emission Reduction

    Centralized VHPS skids on FPSOs or offshore hubs to reduce flare, drain and liquid waste from multiple units.

    Industries:

    • FPSO

    • Emissions

    • Waste Reduction

    Lower

    Flare & Disposal

    70–90%

    Loss Reduce

    30–50%

    Energy Savings
  • Typical Offshore & Marine Streams

    Key offshore and marine streams treatable by VHPS.
    Solvent / Stream
    Typical Source in Lithium Battery Manufacturing
    Key Issues / Pollutants
    VHPS Treatment Goal
    Example Performance
    NMP coating exhaust & wash liquors
    Cathode/anode coating and drying lines
    High boiling point (202°C), high energy, moisture and metal ions
    Recover electronic-grade NMP with low water/metals and lower energy use
    NMP ≥ 99.95%; water ≤ 100 ppm; metals ≤ 1 ppm; energy use ↓ 40–60%
    Electrolyte carbonates (DMC/DEC/EMC)
    Scrap electrolyte, off-spec electrolyte, flushing/flush batches
    Moisture sensitivity, degradation, acid formation
    Recover ultra-dry carbonate solvents without thermal decomposition
    Purity ≥ 99.95%; water ≤ 10 ppm; acid ≤ 10 μg KOH/g
    Acetone (and mixed) cleaning solvents
    Cleaning of coating machines, mixers, tanks and lines
    Binder and powder solids, high COD, fouling of conventional towers
    Regenerate cleaning solvent for reuse, remove solids and avoid clogging
    Purity ≥ 99.5%; solids removed; reusable fraction ↑; COD to WWTP ↓
    NMP-containing wastewater
    Scrubber water, rinses and wash water with low NMP content
    Low solvent concentration, high COD, discharge limits
    Concentrate NMP, recover clean water for reuse or ZLD schemes
    NMP concentrate ≥ 90%; volume reduction 50–80%; COD to WWTP reduced
    DMAC separator solvent loops
    Battery separator manufacturing (wet-process)
    High-boiling solvent, high energy, moisture control
    Recover DMAC for internal reuse and control water content
    DMAC ≥ 99.9%; water ≤ 200 ppm; energy use ↓ 30–50%
    High-salt / F⁻-containing process wastewater
    Cathode active material, etching/cleaning and precursor processes
    High TDS, fluorides (F⁻), scaling and difficult downstream treatment
    Concentrate high-salt/HF streams and protect downstream evaporators/WWTP
    Volume reduction 50–80%; improved treatability downstream
    Battery recycling black mass leach liquors
    Black mass leaching and washing in Li-ion battery recycling
    Dissolved metals, mixed solvents, high COD
    Separate solvents from metal-rich liquor, enrich metals and recover solvents
    High solvent recovery; metal concentration ↑; waste volume ↓
    Acetonitrile & specialty electrolyte solvents
    Formation/testing, electrolyte R&D and specialty formulations
    Toxicity, high solvent cost, purity specs
    Recover high-purity specialty solvents for reuse in battery production/R&D
    Purity ≥ 99.5%; recovery ≥ 95–99%; fresh solvent consumption reduced

    System Configuration & Compliance

    Engineered systems designed for methanol handling with full EU compliance and safety standards.

    VHPS-HGD-1000

    0.5-1.0 t/h
    Methanol capacity
    Footprint:
    8-12 m²
    Height:
    6.5 m
    Power:
    45-65 kW

    Typical Applications:

    Lab scale
    Pilot production
    Small batch

    VHPS-HGD-2500

    1.5-2.5 t/h
    Methanol capacity
    Footprint:
    12-16 m²
    Height:
    7.2 m
    Power:
    85-120 kW

    Typical Applications:

    Medium production
    API synthesis
    Fine chemicals

    VHPS-HGD-5000

    3.0-5.0 t/h
    Methanol capacity
    Footprint:
    16-22 m²
    Height:
    8.0 m
    Power:
    150-220 kW

    Typical Applications:

    Large scale
    Biodiesel
    Continuous operation

    Installation & Commissioning

    Engineering

    Detailed engineering package with P&IDs, equipment specifications, and installation drawings.

    Delivery

    Skid-mounted delivery with pre-assembled components and factory testing completed.

    Installation

    On-site installation supervision with utility connections and safety system verification.

    Commissioning

    Performance testing, operator training, and performance guarantee validation.
    Download Technical Specifications

    In Our Partners' Words

    Discover why industry leaders trust us to solve their most complex separation challenges.

    James Peterson

    Chief Technology Officer

    "Faced with a challenging separation and limited plant space, we turned to Superdistillation. Their Supergravity Heat-Pump Distillation (HG-HPD) system was the perfect solution. The compact design saved us from a costly expansion, and the performance is outstanding—we’re achieving higher purity while our energy costs have dropped by over 60%. It’s a truly innovative technology backed by world-class engineering support."

    FAQs

    VHPS columns are shorter and more compact than traditional towers, making them less sensitive to motion and liquid maldistribution. With proper mechanical design and layout, VHPS skids can operate reliably under typical platform and FPSO motion envelopes.

    Thanks to hypergravity mass transfer, VHPS can achieve equivalent separation in a much smaller shell height and volume, often reducing footprint by 50–70% and lowering equipment weight—critical benefits for topside design.

    In typical MEG/methanol regeneration, slop oil recovery and produced-water stripping services, VHPS heat-pump distillation can reduce energy consumption by around 30–50% versus conventional reboiler-driven towers or evaporators.

    Yes. VHPS systems can be engineered with offshore structural design, explosion-proof equipment and marine-approved components, and documentation can be provided to support classification and regulatory requirements.

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