VHPS System Working Principle & "5-in-1" Synergistic Effect
Skid-Mounted Integrated Design
HIGEE Mass Transfer Core
High-Efficiency Heat Pump Unit
AI Intelligent Control System
Generates a 1000 G-force field via high-speed rotation, shearing the liquid phase into nanoscale films for a 10-1000x boost in mass transfer efficiency.
Based on the Carnot principle, this closed loop recycles vaporization latent heat, achieving energy self-sufficiency without external steam.
Innovatively combines concentration and separation into a single unit, simplifying the process and boosting throughput by 75%.
Achieves highly efficient separation in the high-gravity field, easily breaking azeotropes and surpassing traditional distillation limits.
Employs a Siemens PLC system for one-click, fully automated operation, remote monitoring, and intelligent adjustments.
Revolutionary Energy Savings
Exponential Efficiency Leap
Highly Compact Structure
Ultimate Product Purity
AI-Powered Smart Operation
Low Liquid Hold-up
Petrochemical Industry
Fine Chemical Industry
Agrochemical Industry
Biopharmaceutical Industry
Environmental Protection
See the quantifiable performance and cost advantages of VHPS in different applications
Metric
Traditional Distillation
VHPS Integrated System
Acetone Recovery Rate
Acetone Purity (Out)
Equipment Footprint
The data is provided for reference only.
See the quantifiable performance and cost advantages of VHPS in different applications
Metric
Traditional Distillation
VHPS Integrated System
Methanol Recovery Rate
Methanol Purity (Out)
Equipment Footprint
The data is provided for reference only.
See the quantifiable performance and cost advantages of VHPS in different applications
Metric
Traditional Distillation
VHPS Integrated System
Ethanol Recovery Rate
Ethanol Purity (Out)
Equipment Footprint
The data is provided for reference only.
Yes, it requires no external steam or cooling water. The core of its efficiency is the “Heat Pump Energy Loop.” We use the Carnot principle with a high-efficiency compressor (COP 5.6-6.6) to “upgrade” the system’s own latent heat, raising its temperature and pressure. This recycled heat is then used for evaporation, creating a closed loop with >98% latent heat recovery. This completely eliminates the massive energy waste from traditional reboilers and condensers, directly resulting in 60-80% in total energy savings.
It excels with them; this is a key advantage of VHPS.
High-Viscosity: While traditional towers fail, the VHPS uses a 1000 G-force HIGEE field to shear the liquid into nanoscale films. This boosts mass transfer efficiency by up to 1000x, easily handling viscous materials.
Heat-Sensitive: The VHPS has 90% less liquid hold-up (residence time is only 1-2 minutes) and operates at lower temperatures, perfectly preserving the quality of heat-sensitive compounds.
Azeotropes: The superior mass transfer and unique phase equilibrium in the high-gravity field allow the VHPS to efficiently break azeotropes, achieving purification levels impossible for conventional distillation.
Yes, it is perfectly suited for retrofitting. The VHPS system has a footprint 5-10 times smaller than a traditional tower (only 10-20% of the size). The entire system is delivered as a pre-tested, skid-mounted unit. This dramatically reduces on-site construction and shortens the installation cycle to just 1-3 months (vs. 6-12 months for a tower), allowing it to be easily integrated into your existing, limited space.
These two features provide critical guarantees:
AI Intelligent Control: The Siemens PLC system allows for one-click startup and automatic process optimization. It offers a massive 2x wider operating flexibility (20-150% load) compared to traditional towers (50-110%), ensuring >98% stability even during fluctuating conditions.
Intrinsic Safety: The greatest danger in a traditional tower is its large liquid hold-up (flammable materials). By reducing hold-up by 90%, the VHPS intrinsically lowers the accident risk by 99%. Combined with IP55 protection and EXDIIBT4 motors, it achieves true, process-wide safety.
