VHPS Electronics-Grade Solvent Recovery & Distillation

Purify critical electronic solvents to Ultra-High Purity (ppt level) standards. Secure your supply chain for 5nm processes and beyond with VHPS technology.

  • 0%

    Methanol Purity

  • < 0 ppm

    Solvent Loss

  • 0 %

    Energy Reduction

View Electronic Grade Specs

Electronics-Grade Solvent Challenges You’re Facing

As chip nodes shrink to Angstrom scales, trace impurities in wet chemicals become the primary cause of yield loss.

Extreme Purity & Metal Control

Recovered NMP, PGMEA, IPA must hit electronics-grade specs for metals, particles and organics.
Impact: If ppb limits aren’t met, you can’t reuse solvent and must keep buying virgin grade.

Water & Azeotropes

Photoresist and cleaning solvents form water azeotropes, making ppm-level moisture removal difficult.
Impact: Residual water shifts resist behavior, widens line width and lowers device yield.

VOC & Cleanroom Emissions

VOC and exposure limits for NMP, PGMEA, IPA and acetone are increasingly strict in fabs.
Impact: Abatement OPEX climbs and non-compliance risks audits, fines and capacity cuts.

Heat-Sensitive & Degrading Solvents

Resist solvents and strippers degrade under high temperature and long residence time.
Impact: Degradation products cause defects, higher ionic contamination and out-of-spec lots.

High-COD & Fluorinated Wastewater

Etch, clean and strip tools generate high-COD, solvent-rich, sometimes fluorinated wastewater.
Impact: WWTP capacity is stressed and external treatment or incineration costs increase.

Space & Retrofit Limits in Fabs

Utility basements and chemical rooms have low headroom; tall distillation towers don’t fit.
Impact: Valuable solvent-recovery projects are delayed because conventional equipment cannot be installed.

The Cost of Inefficient Processing

Fatal Defects

Trace metals cause irreversible wafer scrap.

Supply Risk

Import dependence threatens production continuity.

High Premium

Buying ultra-pure solvents drains margins.

The VHPS Advantage: Hypergravity + Heat Pump

A revolutionary "Five-in-One" synergy of High Gravity (HiGee), Energy Looping, and Intelligent Control.
  • Limit Purity Separation

    Combines hypergravity mass transfer with precision filtration to remove trace metals and particles down to the parts-per-trillion (ppt) level.

    Stable production of SEMI G5 grade chemicals.

  • Intrinsic Safety & Stability

    Low-temperature, inert atmosphere operation prevents the formation of peroxides (in Acetone/THF) and inhibits H2O2 decomposition.

    Extends chemical shelf life and ensures fab safety.

  • Ultra-Clean Construction

    Utilizes ultra-high purity polished 316L Stainless Steel or Hastelloy with electropolished surfaces (Ra < 0.2µm) to eliminate metal leaching.

    Zero secondary pollution design.

Technical Specifications

Capacity Range
0.3 – 3 t/h
Product Purity
up to ≥99.8–99.99%
Solvent Recovery Rate
typically ≥95–99%
Temperature Range
typically 40–160°C
Operating Pressure
typically 50–500 mbar
Typical Services
Photoresist solvent recovery, NMP/PGMEA loops, developer/stripper regeneration, solvent dehydration and high-COD electronics wastewater conditioning.
Typical Solvents
NMP, PGMEA, PGME, ethyl lactate, glycol ethers, IPA, acetone, MEK, MIBK, ethyl acetate, electronic-grade alcohols/ketones, solvent-rich wash water and high-COD rinse/strip solutions.

Performance Comparison

Get Technical Datasheet

Proven Lithium Battery & Materials Applications

From cathode coating to electrolyte filling, we provide total solvent management.

  • Large stainless steel storage and process tanks with platforms and piping inside a bright, clean modern industrial facility

    Photoresist Solvent Recovery

    Recovery and purification of NMP, PGMEA, PGME from photoresist and strip processes for re-use as electronic-grade solvent.

    Industries:

    • Photoresist

    • NMP / PGMEA

    • Electronic Grade

    ≥ 99.8%

    Purity

    ≤ 100

    ppm

    ≥98–99%

    Solvent Recovery
  • Multiple polished stainless steel storage and process tanks with platforms and stairs inside a bright, clean industrial production workshop

    Developer & Stripper Regeneration

    Regeneration of developer/stripper solvents and blends to control organic load and extend bath life.

    Industries:

    • Developer

    • Stripper

    • Bath Life

    30–60%

    COD Reduction

    0.3–2 t/h

    Capacity

    Longer

    Bath Lifetime
  • Row of stainless steel storage tanks with pumps and sanitary piping inside a bright, clean industrial process room

    IPA & Acetone Cleaning Solvents

    Recovery of IPA, acetone and other cleaning solvents from tool cleaning and drying lines.

    Industries:

    • Cleaning

    • IPA / Acetone

    • Solvent Loops

    ≥ 99.9%

    Purity

    ≥95–99%

    Recovery

    Water

    in ppm Range
  • Stainless steel process vessels with conical bottoms, platform and ladder, connected by sanitary piping inside a clean industrial processing workshop

    Specialty Solvent Dehydration

    Deep dehydration of ethyl lactate and glycol ethers for advanced lithography and cleaning steps.

    Industries:

    • Dehydration

    • Specialty Solvents

    • Low Moisture

    Low

    ppm

    0.3–1.5 t/h

    Capacity

    Stable

    Resist Performance
  • Close-up of polished stainless steel tanks and sanitary piping forming a modern industrial distillation and processing system

    PCB & Display Solvent Loops

    Recovery of NMP, DMF and glycol-ether solvents from PCB, FPC and display coating and cleaning lines.

    Industries:

    • PCB / FPC

    • Display

    • Solvent Recovery

    ≥98–99%

    Solvent Recovery

    Compact

    Skid

    Lower

    Fresh Solvent Use
  • Row of stainless steel process vessels, columns and sanitary piping with an operator working inside a clean industrial purification and distillation workshop

    Solvent-Rich Wastewater Treatment

    Concentration and conditioning of solvent-rich rinse and strip solutions before biological treatment or external disposal.

    Industries:

    • High-COD

    • Wastewater

    • Side Streams

    30–60%

    COD Reduction

    0.3–3 t/h

    Capacity

    50–80%

    Volume Reduction
  • Typical Electronics Solvents & Streams

    Key electronics-grade solvents and process streams treatable by VHPS.
    Solvent / Stream
    Typical Source in Electronics / Semiconductors
    Key Issues / Pollutants
    VHPS Treatment Goal
    Example Performance
    NMP, PGMEA, PGME
    Photoresist coating, baking and strip processes
    Metals, water, organics, color bodies
    Recover to electronics-grade solvent for reuse
    Purity ≥ 99.8%; water ≤ 100 ppm; recovery ≥ 98–99%
    Ethyl lactate & glycol ethers
    Advanced lithography and cleaning steps
    Moisture, degradation, narrow spec window
    Deep dehydration, low degradation, stable lithography performance
    Very low water (ppm level); stable resist behavior
    IPA, acetone, MEK, MIBK
    Wafer, panel, PCB/FPC cleaning and drying lines
    Water, COD, mixed impurities
    Recover and dehydrate cleaning solvents for internal loops
    Purity ≥ 99.9%; water in ppm range; recovery ≥ 95–99%
    Developer & stripper solutions
    Lithography development and resist stripping
    High COD, organic load, changing composition
    Regenerate solvent blend, cut COD and extend bath life
    COD reduction 30–60%; longer bath lifetime
    Solvent-rich rinse & strip wastewater
    Rinse, strip and cleaning steps around lithography/tools
    High COD, solvent content, color
    Concentrate and recover solvents, reduce load to WWTP
    Volume reduction 50–80%; COD reduction 30–60%
    High-COD / fluorinated waste streams
    Etch, clean and specialty processes
    Fluorinated organics, high COD, difficult biodegradability
    Pre-concentrate and condition for downstream treatment or disposal
    Volume reduction; improved treatability downstream
    PCB / FPC coating & cleaning solvents
    PCB, FPC, display backplane production
    Solvent loss (NMP, DMF, glycol ethers), VOC emissions
    Recover solvents for reuse, lower VOC and fresh-solvent consumption
    Solvent recovery ≥ 98–99%; VOC load reduced
    Tool cleaning / maintenance solvent mixes
    Off-line tool cleaning, maintenance and flushing
    Mixed solvents, high COD, variable composition
    Recover reusable fraction, reduce waste and external treatment costs
    Solvent reuse fraction ↑; waste volume ↓ 30–50%

    System Configuration & Compliance

    Engineered systems designed for methanol handling with full EU compliance and safety standards.

    VHPS-HGD-1000

    0.5-1.0 t/h
    Methanol capacity
    Footprint:
    8-12 m²
    Height:
    6.5 m
    Power:
    45-65 kW

    Typical Applications:

    Lab scale
    Pilot production
    Small batch

    VHPS-HGD-2500

    1.5-2.5 t/h
    Methanol capacity
    Footprint:
    12-16 m²
    Height:
    7.2 m
    Power:
    85-120 kW

    Typical Applications:

    Medium production
    API synthesis
    Fine chemicals

    VHPS-HGD-5000

    3.0-5.0 t/h
    Methanol capacity
    Footprint:
    16-22 m²
    Height:
    8.0 m
    Power:
    150-220 kW

    Typical Applications:

    Large scale
    Biodiesel
    Continuous operation

    Installation & Commissioning

    Engineering

    Detailed engineering package with P&IDs, equipment specifications, and installation drawings.

    Delivery

    Skid-mounted delivery with pre-assembled components and factory testing completed.

    Installation

    On-site installation supervision with utility connections and safety system verification.

    Commissioning

    Performance testing, operator training, and performance guarantee validation.
    Download Technical Specifications

    In Our Partners' Words

    Discover why industry leaders trust us to solve their most complex separation challenges.

    James Peterson

    Chief Technology Officer

    "Faced with a challenging separation and limited plant space, we turned to Superdistillation. Their Supergravity Heat-Pump Distillation (HG-HPD) system was the perfect solution. The compact design saved us from a costly expansion, and the performance is outstanding—we’re achieving higher purity while our energy costs have dropped by over 60%. It’s a truly innovative technology backed by world-class engineering support."

    FAQs

    Yes. VHPS hypergravity distillation can be designed with high-purity materials, low hold-up and tight control of water and metals, allowing many solvents (such as NMP, PGMEA, IPA) to meet electronic-grade specs for reuse.

    VHPS systems for electronics use stainless or higher-grade alloys, clean piping design and appropriate filtration, and can be integrated with existing polishing filters to maintain low particles and low metals in recovered solvents.

    In typical photoresist solvent recovery, NMP/PGMEA loops and solvent-rich wastewater services, VHPS heat-pump distillation can reduce energy use by about 30–50% versus conventional columns or evaporators.

    VHPS is supplied as a compact skid installed in utility areas or solvent recovery rooms. It connects to existing tanks and headers as a side-stream unit, so you can upgrade solvent recovery with minimal impact on fab tools.

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